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Aluminum Extrusion & Residential Housing: Why It Makes Sense

May 6, 2024
Aluminum Extrusion & Residential Housing: Why It Makes Sense

Materials selection plays a crucial role in determining a project's aesthetic and functional success in residential housing construction. Aluminum extrusion, a process that transforms aluminum alloy into cross-sectional profiles, is increasingly being recognized for its remarkable suitability in these applications.

Let's look at aluminum extrusion and residential housing and why it makes sense to incorporate this process into your next construction project.

What Is Aluminum Extrusion?

Aluminum extrusion is a manufacturing process that involves forcing heated aluminum alloy through a die under high pressure. This results in the formation of cross-sectional profiles with uniform dimensions and complex shapes. The end product is lightweight, strong, durable, and highly malleable, making it suitable for use in a variety of applications.

The Benefits of Using Aluminum Extrusion in Residential Housing

Strength and Durability

Aluminum extrusions are known for their strength and durability, making them ideal for use in residential housing construction. They can withstand heavy loads, extreme weather conditions, and other environmental factors without compromising their structural integrity.


Compared to other materials like wood or steel, aluminum extrusions are incredibly lightweight. This lightness makes them easier to handle and transport, reducing labor costs and construction time.

Design Flexibility

Aluminum extrusion allows for the creation of complex profiles that you can customize according to specific design requirements. This profile gives architects and designers more freedom in their designs, resulting in unique and innovative residential housing projects.

Corrosion Resistance

Aluminum extrusions have a natural oxide layer that makes them highly resistant to corrosion and rust. This feature is especially beneficial for residential housing, as it ensures the longevity of the building's exterior components.

Energy Efficiency

Aluminum extrusions are excellent thermal conductors, making them an ideal choice for windows and doors. They can help reduce energy costs by providing better insulation and reducing heat transfer between the interior and exterior of the building.

Applications of Aluminum Extrusion in Residential Housing

  • Windows and doors: As mentioned above, aluminum extrusions are common in windows and doors due to their energy efficiency, strength, and durability.
  • Facades: Aluminum extrusions' design flexibility makes them well-suited for facades, adding a modern and sleek aesthetic to residential buildings.
  • Railings and balconies: Aluminum extrusions are also commonly used for railings and balconies due to their corrosion resistance and ability to withstand heavy loads.

Incorporating aluminum extrusion into residential housing construction offers numerous benefits that make it a sensible choice for builders and designers. From its strength and durability to its design flexibility and energy efficiency, this process has much to offer in the world of residential housing. The next time you embark on a residential housing project, consider incorporating aluminum extrusion for a successful and sustainable outcome. 

If you need aluminum structural framing for your residential housing project, A-Line Automation offers a wide range of high-quality aluminum extrusions and components. Our team of experts can also provide design assistance to help you achieve your desired outcome.

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